How to Remove a Broken Tap

Removing Broken Taps

Drill Cordless

Broken taps are common place and are a real hassle. They are usually hard to get out and you are in the final assembly stage just to make it more complicated.

Drill Cordless

Here's a few ways to get out your broken tap-

1) Carefully chip it out with a hard punch. This can be messy and could end up damaging the existing thread and hole.

It is possible however if there is not much of the tap left in the hole.

Difficulty level= 5 Success= 5 (it usually make a bit of a mess)

2) Braze a small shaft onto the tap so you can turn it out where it came from. This requires a gas plant and brazing rods etc.

Once moving though, the tap should come straight out. You sometimes need to machine or grind the end of the tap flat to get a contact surface for your small shaft.

Difficulty level= 8 Success= 7 (it usually takes a bit longer and requires equipment)

3) Drill out your tap with a hard reverse carbide drill.

This is the most common way to remove tap. You do need a milling machine or drill press to use a carbide drill, the are brittle and using a cordless drill could snap it off compounding your problems. As it is drilled out sometimes the tap will start unwinding back up the thread(as its a reverse drill). If this happens the thread is usually undamaged and ready for the next tap.

Difficulty level= 5 Success= 9 (requires drilling equipment which most machine shops have-we do see here). Next time you are unfortunate enough to break your tap let us have a look at it and help you out.

How to Remove a Broken Tap
Drill Cordless

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Nov 15, 2011 13:29:41

Black Friday Black & Decker CDC120ASB 12-Volt Compact Drill with 20 Accessories Deals
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Black & Decker CDC120ASB 12-Volt Compact Drill with 20 Accessories

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Ultra-powerful, yet lightweight and easy to handle and hold, the CDC120ASB is part of Black & Decker's line of cordless drills boasting a compact design that's 17 percent smaller--and supplies 10 percent more torque (up to 105 in./lbs.)--than older models. Powered by a 12-volt battery (included along with one charger) this efficient tool offers variable speed (from zero to 650 RPM) for optimum precision and control, as well as a six-position clutch to stop screws from slipping. Bit changes are a snap thanks to the keyless chuck, and it's equally simple to remove the spring-loaded battery for charging. And soft, comfortable grips help reduce user fatigue. Great for a variety of home improvement tasks both inside and outside, the CDC120ASB comes with an assortment of 20 accessories so you can get the job done right the first time.

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